Moving on to everyone's new favorite part of this build, over the past couple weeks I've finished up the carbon skinning on this shark fin.
First attempt at laying carbon fiber, pretty stoked I managed to keep the weave consistent.
Excuse the blurry pics, my camera was flipping out trying to get the carbon in focus.
Once the cloth was nicely bonded with the basecoat and I'd given it a couple hours to set up, I applied the first layer of epoxy resin.
Then the next morning came in and sanded it down to get rid of the nibs and key the surface for the next coats.
Over the next couple days I built up around 5 thin layers of epoxy. It was a bit cold when I was doing this which made the resin much thicker than it should have been and made the whole process a bit more of a pain.
But by the middle of it I was getting some pretty nice results with the clear just from the epoxy.
After a good few coats I knocked the whole thing back with 120 and 240 grit and got it ready for the final thin coat of resin.
Then I attempted the final coat of resin and wet sand and polish but it just looked like ass so I sanded it back to 400 and gave it a couple thick coats of 2k automotive clear gloss instead.
Final result came out way better and honestly, from a distance it almost looks like the work of someone who knows what they were doing.
One thing you can see I added was a black edge highlight around the whole thing to give it that scorched edge look and tie in with the rest of the car. I ended up really liking this look and I'm glad I added it. It just takes the parts from that ultra high performance look you get with carbon fiber and brings it down to more my shitbox spec that I'm going for.
With that done I'm pretty much just ready to try painting this roof. I've still got to work on fitting the polycarb windows to the louvers as well as making it waterproof around the doors but that I'll tackle afterwards since I really just want to see the thing in colour finally.
So since I'm planning on painting it I wanted to start going a bit harder into the theme and so this time around I decided I would get some custom stickers cut. In order to do that I needed to test some designs and figure out what sizes I wanted everything in.
I designed my own little warning labels for the 3 filler caps. H2 compressed gas, E98 Ethanol and 110 Octane.
I'm getting pretty close with how I want everything to look so once that's sorted I'll send these off for printing and then I'll also work on designing some stencil work for the roof.
The roof is really coming along now and I reckon only a couple more weeks till it's painted and weathered up to match the car and I can roll it outside to get a look at it in it's new form.
As with all my other updates, I did a video on this one which also acts as a pretty good how to video on doing your own carbon skinning so feel free to check that out as well.