Following on...
Adjusted the clutch pedal and its maybe made a very slight difference in that it goes into gear sometimes alot easier, but still struggle to get into reverse, but at the moment its liveable and hopefully won't cause any long-term damage?
Also been dealing with an idle mis-fire and also under light acceleration the car would mis-fire and not really do anything until you applied more throttle then it would jerk into life, after some facebook diagnosing, somebody made the suggestion of it being the Lambda sensor, I had a spare so swapped it and the issue is now fixed thankfully! It was extremely annoying but glad its now sorted, no pictures but swapping a lambda wasnt exactly challenging haha
Had been discussing stuff with Josh of Graphix-D all week about spicing the car up a bit, after a bit of messing around we came up with the following:
After doing the school run Friday morning, me and Amy immediately headed over to meet him and got there about 10, Josh started applying stickers straight away! So we nipped to Tesco for drinks
Came back and Josh was pretty much done so we got some pictures and headed home. Love the look of the car now, the orange vinyl just gives it a breath of fresh air and its something i've wanted to do for a while... I'm liking the single spokes on the wheels alot at the moment, but if I get bored I can always just remove them easily enough which is handy.
Then I was working nights all weekend, but lucky for me, I get a 2 hour break each shift, so I used my break on Saturday night to fit my new boost controller(Gizzmo IBC V4) in the multi-story car park at work.
I can't describe how compact this little setup is! I have included a picture of the actual digital controller compared to my thumb! It fits nicely just on top of the steering column surround and I can see it inbetween the steering wheel which is ideal for setting it up!
Wasn't too painful to install, an ignition live, earth and then connect the solenoid along with a pressure reading from the engine...fairly straight forward
Don't worry, this was just a temp fix with tape until I got my drill, this is now mounted securely and most important of all, centrally!
Sunday I will be setting it up properly and running it at around 1 bar boost which will hopefully make the car extremely perky and very fast! Only running 0.6 bar at the mo and its fast(compared to the DE lol)
I had noticed that my temp gauge never came off cold, initially thought it would be the thermostat being stuck open, so removed that and tested it in a jug of boiling water from the kettle:
Moved freely as you'd expect from an engine that only has 50k on it...but I ordered a new one before I did this so that was a waste of money. My thoughts then turned to the water temp sensor that sends the reading to the dash, tested this with another spare I had lying around and obviously no change
Then after speaking with Norfy, he said that I needed a CA Temp Sensor due to running CA clocks...so I've now ordered a CA one which will hopefully arrive on Monday
Decided to put everything back together with the old thermostat in(due to it being OEM so more reliable) - fitted everything up with Instant Gasket sealant and started filling the rad and noticed LOADS of water pouring out from the thermo housing like it wasn't even tight... Took it off and found this:
FFS! Just what I need as dailying the S13 currently... Apparently this is caused by the thermostat dropping off its ledge when tightening up the neck to the housing and it leaves the bottom hole at a funny angle and thus cracks... straight on the phone, got hold of Saule who hooked me up with Woocash in Appleton just outside of Manchester, he said he'd be at his unit at 11pm that night, so I headed over and collected it, got home for half past midnight and then up again for work at 6am - ideal...
Took my break the next day at work and rushed home and fitted up the thermostat etc and made sure there was no leaks, so happy with that and done and dusted - just waiting on my new CA Sensor to arrive, fit that and then hopefully i'll finally have a working temp gauge!!
Whilst doing the above, I also ordered a new fuel filter and fitted that.
Whilst doing it I noticed that the return fuel line off the engine was looking a bit worse for wear, so removed it and replaced it with a new piece of pipe for peace of mind, don't fancy that splitting on track!
Not much left now, need to set the boost controller up, fix/replace my leaking steering rack and also get the front re-aligned since I've lowered it and messed about with the camber.