So i have been a mega lazy bastard and not kept this up to date. Which means i now have the mission of updating progress.
If im honest there hasn’t been as much a there should of been as i have a 2 month tantrum with the car and didnt touch it.
However i have got some stuff done on. Whilst i was stripping the rear subframe down for powder coating i removed the top half of the driftworks solid subframe bushes. I took them to work and lathed them down to take the top hat off of them so they would raise the subframe in an effort to try and have some sort of semi respectable geometry.
Then i had to sort the exhaust on my friends fresh import jzx as a turbo back 3 inch straight pipe is slightly too asbo for the uk roads although it sounded awesome. That made for a good unit photo.
Then it was back onto some more rust removal. Starting with the front section of the sill. First i chopped it out.
Then i flattened it down and used it as a template to draw around.
Then cut that out.
Then welded that fucker back in.
Ignore the fact it doesn’t line up with the rest of the inner sill. I had made the pannels long so i could cut them straight and to the correct length on the car.
Then it was onto the back half of the sill. I fired up the grinder and soon had a big hole.
And a mess on the floor.
Excellent. I just keep telling myself. The more of my car that ends up on the floor the less car cancer the 32 has.
We kept cutting back and repairing parts. And making a bigger and bigger hole.
I decided id seen enough for one day. But in other news the bits i sent to shot blasting were back.
So that was a result. I called it a day Shut the roller door and headed home.
The following Friday i popped to my mate ash’s and powder coated my suspension we stated with the subframes.
In the mean time i acid dipped the driftworks arms.
I didnt get a picture of the front subframe painted. But i did of the rear and they were both done the same metallic gun metal grey.
I popped the modified solid subframe bushes in the rear.
Subframes done. Then i went onto the arms and a few other bits. I decided to go jazzy.
I went full numpty with the glitter. It just felt right hahaha. To be honest we were just playing around and I like how they ended up. They are only going under the car so it doesn’t matter too much.
In the mean time i also had aquired a Bride seat. Im not sure if i am going to keept this or not at the moment. However we placed it up on the mezzanine floor of the workshop so people could sit and survey what was happening from the newly named “Dmax Suite”.
A few weeks passed and then my good friend Ed returned and bullied me into doing some more work on the car. We started by rebuilding the rear inner sill
Then dropped down and rebuilt the lower sill.
Again we made the pannel long and you can see from the line where we had to cut to make it straight and true. Then we did some digging and found some terrible previous repairs and a lot of filler. So we cut all that out and made a new pannel. Now. Obviously its not perfect. But once cleaned up with a grinder and a skim of filler im sure it will be fine. That and it’s covered with skirts and over fenders.
Also as you can see from what Ed is measuring up in the picture. We had to rebuild some of the inner arch due to previous poor repairs.
Now. When cutting the sills open. I noticed there was fuck all inside them in turns of bracing and gusseting. So i decided to do something about it with mine.
I’ve put a length of 48mm x 3mm tube into the sills of mine. The thinking behind this is. If i take a hit whilst tandeming. It should disperse some of the impact rather than just folding the floor up underneath me. The car will also have a cage. This is just a bit of addtional strength and whilst the sill is open. Why not. Its only stitched to the inner sill and will be welded either end too.
Once that was stitched in. I roughly. With my fucking eyes closed judging by how straight the line isnt. Cut the centre out of the sill.
This revealed another bit of lower inner sill that needed replacing. So we decicded fuck it and went to nandos.
Another day...... 2 months later. Another 1 hour 30 minute drive for Ed to come help. I truely am very greatful for Ed’s help so far he has been a fucking legend keeping me going with this shit rust welding bullshit. Despite being a welder by trade. Welding this car makes me want to stick pins in my eyes. Rust repairs are just the shittest thing ever. So i am massively greatful of ed taking time out of his weekends to come help.
The mission for this day was to finally get the outer sill on. So we started by replacing the fucked lower Sill that stopped play just 2 months previous. Hahahaha. I forgot to take any photos so it was onto the outer sill. Ed started cutting and trimming the rear of the car ready to recive the rear section of the replacement outer sill.
Once it was ready i tacked it in place.
Then we moved onto measuring and trimming up ready to take the front half of the outer sill.
Once that was all good we got that tacked in too.
Now this was a good feeling. Amazing how it makes the car look instantly better. It took most of the day to get them on mainly due to treating metal as we went to try and prevent the rust re occurring as well as me dicking around painting wheels for my daily at the same time.
However the boys headed home because it was a Sunday. No one wants a late night on a Sunday. So i stayed and fully welded the sills on the car.
I then ground them back.
Treated everything bare metal in magic anti rust potion.
Then finally some zinc primer.
The primer shows a few spots where the sill wasn’t perfectly flush when it was welded and that was my fault for not checking. However, More importantly. Its made of metal again. If i want i can put a skim of filler over it. But more likely i will just put a sideskirt over it. The front of the sill still needs capping off but i will do that soon.